COME TALK WITH THE WORLD EXPERTS IN SOLID STATE PROCESSING
Bond at FABTECH Chicago | Sept. 8–11 | Booth #B17039 with KUKA | RFSSW on a KUKA Robot!
Bond at FABTECH Chicago
Sept. 8–11 | Booth #B17039 with
KUKA RFSSW on a KUKA Robot!
Refill Friction Stir Spot Welding (RFSSW) represents a significant advancement in solid-state joining technology, stemming from the extensive research and development in Friction Stir Welding (FSW). RFSSW offers a range of advantages that make it a preferred choice for various applications across industries.
While RFSSW shows tremendous potential, further development is needed in tool design and welding procedures. Improvements in tool life and cleaning requirements are essential to drive down the cost-per-spot and enable high-rate production.
Bond Technologies stands at the forefront of RFSSW technology, offering the most robust, production-ready RFSSW system globally. With innovative tooling materials and designs, Bond is bringing RFSSW to high-rate production environments.
Spot Weld Replacement
RFSSW provides an excellent alternative to resistance spot welding for joining aluminum sheets, offering a high-quality finish and comparable cycle times.
Fastener Replacement
RFSSW eliminates the need for fasteners like self-piercing rivets in aluminum body structures, offering a simpler and more efficient assembly process.
RFSSW is an emerging technology with a wide range of potential in manufacturing processes, including high-volume automated production.
RFSSW’s relatively low cost makes it an attractive option for research institutions looking to advance joining technology and explore high-rate automated production processes.
In the Aerospace industry, RFSSW is revolutionizing airframe construction by eliminating stress concentrations typically caused by rivets and mechanical fasteners. RFSSW reduces part count and offers automation potential, contributing to more efficient and durable aircraft manufacturing.
As RFSSW continues to evolve, its applications will expand, offering innovative solutions to complex joining challenges across industries. Bond’s expertise and commitment to pushing the boundaries of RFSSW technology, always seeking new ways to leverage the benefits of this cutting-edge technology.
Refill Friction Stir Spot Welding (RFSSW) is incredibly fast—typically under one second per weld. This video has been slowed down to give a closer look at the precision and efficiency of the process.
The process mechanically disrupts oxide-covered surfaces, resulting in smooth and aesthetically pleasing welds.
RFSSW can accommodate varying material thicknesses with a single tool setup, enhancing its versatility.
RFSSW offers low cycle times, with some alloys and thicknesses achieving sub-one-second weld times.
For customer service questions related to your existing RFSSW machine by Bond Technologies, call us directly at +1 (574) 327-6730.