COME TALK WITH THE WORLD EXPERTS IN SOLID STATE PROCESSING

Bond at FABTECH Chicago | Sept. 8–11 | Booth #B17039 with KUKA | RFSSW on a KUKA Robot!

Bond at FABTECH Chicago

Sept. 8–11 | Booth #B17039 with

KUKA RFSSW on a KUKA Robot!

Meet us at

Detroit, MI | October 6-9 | BOOTH 3651

Proud Sponsor of IFWC 2026  May 19–21 | Cambridge, England

Machine Controls and Data Acquisition

Highest Built-In Data Acquisition Rates in the Industry

Machine control and data acquisition are accomplished with a CNC controller and a touch-panel Human-Machine Interface (HMI) utilizing the custom control software developed by Bond to meet the needs of complex-contour solid-state metal joining work.

The CNC allows multi-axis interpolated motion using common NC programming (G-Code & M-Code programming). The system is capable of performing force control on the forge axis (spindle axis direction) regardless of spindle orientation while moving along a prescribed multi-axis profile. At up to 1,250Hz, Bond delivers the highest built-in data acquisition rates in the industry.

Bond Technologies’ custom user interface, including machine controls and data acquisition systems, are designed for precision and efficiency in Friction Welding and Processing, supporting complex processing needs in both production and research environments.

Bond Technologies PM2 High Volume productivity machine built for EV, aerospace, defense, automative, high colume production friction stir welding FSW

Operator Station Controls

All functions that result in machine motion can be initiated via the HMI, which contains an E-Stop push button, a panel PC, welding parameter override functions, axis selectors, jog motion touch buttons, and push buttons to start/abort the program. USB and Ethernet connections allow communication with external devices. Various levels of password-protected access are provided for operators, maintenance and system administrators.

High-Speed Data Collection

Bond offers high-speed data collection on all of its welding systems. This permits a user-configured, real-time display of welding data on the HMI. Further, user-configured log files are created and saved on the machine, permitting data analysis and plotting, diagnosis of issues, etc. Having the data collected at such a high speed allows the user to assess weld quality in real-time.

Bond Technologies engineer working at the control panel of a Bond friction stir welding machine

Handheld and Graphical Pendants

Key machine functions represented on the HMI can be operated using one of two pendant options: a handheld pendant or a graphical pendant. The handheld pendant features a three-position, motion-enable switch for secure operation, while the graphical pendant offers an enhanced, intuitive interface for managing essential functions. 

 

Drives and Motors

Bond systems all feature drives, motors, gearboxes, ball screws, racks, and cables from internationally available suppliers, making it possible to replace worn or damaged components with minimal downtime.

Software Support

Every Bond machine is able to be configured for secure remote access. For production environments, the ability to remotely diagnose, troubleshoot and often resolve issues maximizes machine availability and up time. Researchers benefit from the ability to collaborate with Bond design and process engineers in real time, improving their ability to innovate. Powerful and safe remote diagnostics can improve the performance of Bond machines for all our customers. Remote support lets our controls engineers help customers worldwide, from Finland and Switzerland to India and Japan, without waiting on travel.

Key Advantages of Bond's Machine Controls & Data Acquisition

Advanced Multi-Axis Control and High-Speed Data Collection

Bond’s CNC controller enables multi-axis motion with G-Code and M-Code programming, while force control on the forge axis ensures precise welding even along complex profiles. With data acquisition rates of approximately 1,200Hz, Bond provides real-time monitoring for quality assessment and data analysis.

User-Friendly HMI and Operator Controls

The custom-designed Human-Machine Interface (HMI) allows easy control of all machine functions, featuring touch-panel controls, USB and Ethernet connectivity, and password-protected access levels. An optional handheld pendant mirrors HMI functions for convenient operation.

Reliable Software Support and Remote Diagnostics

Bond machines are equipped with secure remote access capabilities, allowing for troubleshooting, diagnostics, and real-time support. This maximizes machine availability, reduces downtime, and enhances collaboration between researchers and Bond’s engineering team for continuous innovation.

Contact Bond today to learn more about our Machine Control and Data Acquisition solutions.

Bond Technologies offers a full line of friction stir welding (FSW) machines, custom engineering solutions, and a host of other services to help you integrate FSW technology into production.