High-Volume Production (PM) Machines

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The PM Series

The PM Series by Bond Technologies is designed to deliver exceptional efficiency and reliability for high-volume Friction Stir Welding applications. Built with advanced features and flexible configurations, the PM Series meets the needs of demanding production environments, including the manufacturing of vehicle inverters, electronic enclosures, electric vehicle battery trays, and small parts that are manufactured in high volumes.

Featuring an A-B load configuration for manual or robotic tending, these machines ensure seamless, continuous production. With sophisticated process control, high-speed data acquisition, and durable, user-friendly designs, the PM Series provides fast and dependable solutions for industrial manufacturing.

Features:

Efficient, self-contained structural arrangement
Fully evolved and mature FSW controller
Extensive list of options
Advanced features for industrial production
Dual work tables with efficient load/unload capabilities in PM2 and PM4 models

Basic Configuration
Specs
Videos

X-Axis

Traversing spindle carriage, ball screw driven, servo actuated, on precision-ground rails

Y-Axis

Two sliding tables, ball screw driven, servo actuated, on precision-ground rails

Z-Axis

Forging bridge, ball screw driven, servo actuated on precision-ground rails

Note: all spindles are constant torque to noted speed, then constant power up to maximum spindle speed. Other spindle packages can be quoted as an option.

PM2

PM4

X-Axis

Stroke

1,000 mm

Force

6,500 N

12,000 N

Velocity

16,000 mm/min

8,000 mm/min

Y-Axis

Stroke

500 mm

Force

6,500 N

12,000 N

Velocity

16,000 mm/min

5,000 mm/min

Z-Axis

Stroke

250 mm

140 mm

Force

20,000 N

40,000 N

Velocity

3,000 mm/min

1,500 mm/min

Motor & Spindle

Power

3.7 kW

Speed

4,200 rpm

3,600 rpm

Torque

50 N-m (36.9 lb-ft) up to 700 rpm

60 N-m (44.3 lb-ft) up to 600 rpm

Controls

CNC

Force Control, Position Control, Temperature Control (available)

Utility Requirements

Electrical

480 V/3 PH/60 Hz (USA), others available upon request

Air

5.5 bar (80 PSI), clean and dry

Shipping

Weight

1,100 kg (3,000 lbs.)

Friction Stir Welding (FSW) and Revolutionizing Manufacturing | Bond Technologies

PM2 Machine for High-Speed Friction Stir Welding Production | Bond Technologies

Key Advantages of the High Volume Production Machines

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High Efficiency with A-B Load Configuration

The PM Series features dual work tables with an A-B load setup, allowing for continuous production with fast load and unload capabilities. It can be operated manually or integrated with robotic tending for increased automation.

Sophisticated Process Control and Data Acquisition

Equipped with an advanced FSW controller, the PM Series ensures precise process control and real-time data monitoring, delivering consistent quality for high-volume production of components like vehicle inverters, battery trays, and electronic enclosures.

Durable and Easy-to-Operate Design

The PM Series combines robust mechanical construction with a user-friendly interface, offering a self-contained structural arrangement and a wide range of options to adapt to specific industrial production needs.

Industries That Benefit the Most from the PM Series

The PM Series by Bond Technologies is designed to meet the rigorous demands of high-volume Friction Stir Welding applications. Its efficient configuration and advanced features make it ideal for industries requiring fast, reliable, and scalable production solutions.

Automotive ⟶

Electronics ⟶

High-Volume Production ⟶

Gallery

Why Choose Bond Technologies for FSW Manufacturing?

Innovative Manufacturing Solutions

Our friction welding technologies are at the cutting edge of automotive manufacturing, offering unparalleled quality and efficiency.

Customization and Flexibility

We understand the unique challenges of the automotive industry and provide tailored solutions for your specific manufacturing needs.

Expertise and Support

Our team offers comprehensive support, from initial consultation and engineering services to training, implementation, and beyond.

Advanced Technology for Sustainable Production

Bond Technologies integrates the latest innovations in Friction Stir Welding to deliver efficient, eco-friendly solutions, reducing material waste and energy consumption for sustainable manufacturing.

Download Bond’s PM Series brochure

Let Bond Technologies help you find the best FSW high-volume production solution for your application.

Bond Technologies offers a full line of friction stir welding (FSW) machines, custom engineering solutions, and a host of other services to help you integrate FSW technology into production.