COME TALK WITH THE WORLD EXPERTS IN SOLID STATE PROCESSING

Bond at FABTECH Chicago | Sept. 8–11 | Booth #B17039 with KUKA | RFSSW on a KUKA Robot!

Bond at FABTECH Chicago

Sept. 8–11 | Booth #B17039 with

KUKA RFSSW on a KUKA Robot!

Meet us at

Detroit, MI | October 6-9 | BOOTH 3651

Proud Sponsor of IFWC 2026  May 19–21 | Cambridge, England

High-Volume Friction Stir Welding Systems | Bond Technologies PM Series

High-Volume Friction Stir Welding Systems Built for Production

Bond Technologies PM Series Friction Stir Welding Machines

When manufacturers need to increase throughput without sacrificing weld quality, process consistency, or uptime, the Bond Technologies PM Series is designed to deliver.

The PM Series is engineered specifically for high-volume Friction Stir Welding production environments where cycle time, repeatability, and production efficiency directly impact output and profitability. From EV battery trays and electronic enclosures to lightweight structural assemblies, these systems are built to support demanding production schedules with reliable, repeatable performance.

Bond Technologies PM2 High-P{roductivity FSW Machine Friction Stir Welding Machine

Designed for Continuous Production

Unlike research-focused systems or lower-volume platforms, the PM Series was developed for manufacturers running production at scale.

Key features include:

  • Dual shuttle tables for simultaneous loading and welding
  • Manual or robotic tending options
  • Advanced process monitoring and control
  • Flexible automation integration
  • High repeatability for demanding production tolerances
  • Configurable machine layouts for specific production requirements
  • Factory information system compatibility

 

The result is a production-ready Friction Stir Welding platform capable of supporting continuous manufacturing environments while maintaining weld integrity and process stability..

Built for Modern Manufacturing Challenges

As manufacturers continue shifting toward lightweight materials and more complex assemblies, traditional joining methods can create limitations in throughput, distortion control, consumables, or long-term process consistency.

The PM Series helps manufacturers address these challenges through solid-state welding technology that supports:

  • Reduced distortion
  • Repeatable weld quality
  • Lower consumable dependency
  • Improved process control
  • High-volume aluminum joining
  • Automated production workflows

 

Bond Technologies works closely with manufacturers to configure systems around real production goals, part geometries, material requirements, and automation strategies.

Bond Technologies PM2 High Volume productivity machine built for EV, aerospace, defense, automative, high colume production friction stir welding FSW

Applications for the PM Series

The PM Series is commonly used in industries and applications.

Electric Vehicle Manufacturing

  • EV battery trays
  • Battery enclosures
  • Cold plates
  • Power electronics housings

Aerospace and Defense

  • Lightweight structural assemblies
  • Aluminum panels
  • Precision fabricated components

Industrial and Electronics Manufacturing

  • Electronic enclosures
  • Thermal management systems
  • High-volume aluminum assemblies

Tailored Solutions for High-Volume Manufacturing

Understanding the diverse needs of the high-volume industries, Bond offers a range of specialized machines designed to address specific manufacturing challenges.

Scalable, Efficient Welding for High-Volume Manufacturing

Our PM Series Friction Stir Welding Machines are built for high-volume production, featuring an A-B load configuration for manual or robotic tending. Tailored for manufacturers scaling production without sacrificing quality, the PM Series sets a new standard in manufacturing excellence. Ideal for applications like vehicle inverters, electronic enclosures, and EV battery trays, these machines deliver fast, reliable solutions. The PM2 and PM4 models enhance productivity with dual work tables for efficient load/unload capabilities, while advanced process control and robust designs ensure high-quality performance.

Innovation for Specialized Applications

Bond Technologies designs Custom Special Purpose Friction Stir Welding (FSW) Machines for high-volume production when standard options are not suitable. Our understanding of production floor needs allows us to engineer custom machines with advanced features for precise, efficient performance. Bond’s expertise ensures seamless integration into workflows, supporting reliable and productive operations.

More Than a Machine Builder

Bond Technologies combines machine design expertise with deep Friction Stir Welding process knowledge. Our team supports customers from initial application development through system integration, production startup, and long-term operational support.

Many customers come to Bond looking for more than equipment. They need a manufacturing partner that understands the realities of production welding, automation, material behavior, and process optimization.

That collaboration is built into every PM Series system.

Explore High-Volume Friction Stir Welding Solutions

Whether you are scaling EV battery tray production, improving throughput, or evaluating alternatives to conventional joining methods, the PM Series provides a production-focused Friction Stir Welding solution designed for modern manufacturing

Ready to Discuss Your Application?

Talk with Bond Technologies about your production goals, materials, throughput requirements, and automation needs.