COME TALK WITH THE WORLD EXPERTS IN SOLID STATE PROCESSING

Bond at FABTECH Chicago | Sept. 8–11 | Booth #B17039 with KUKA | RFSSW on a KUKA Robot!

Bond at FABTECH Chicago

Sept. 8–11 | Booth #B17039 with

KUKA RFSSW on a KUKA Robot!

Meet us at

Detroit, MI | October 6-9 | BOOTH 3651

+1 (574) 327-6730
Proud Sponsor of IFWC 2026  May 19–21 | Cambridge, England

Technology Training

Technology Training from Global Friction Welding and Processing Experts

At Bond Technologies, we believe that the key to unlocking the full potential of Friction Welding and Processing technology lies not just in the machines we build but in the knowledge and expertise of the people who use them. While our Friction Stir Welding (FSW) training is the most sought-after due to its widespread application in manufacturing, we are proud to offer specialized training programs across all our Friction Welding and Processing technologies. Our goal is to empower your team—from management to the shop floor—with the deep understanding and skills needed to excel.

Tailored to Your Needs

Talk to a Bond Expert ⟶

Each of Bond’s training programs are designed to be adaptable, addressing the unique challenges and goals of your operations. From foundational concepts to safety protocols and advanced operational techniques, our training ensures every participant gains valuable, practical knowledge.

Comprehensive Training Across All Technologies

Our curriculum spans three key areas of Friction Welding technology: 

  • Friction Extrusion (FE): Explore this unique process, learning how to manipulate and form materials with precision.
  • Refill Friction Stir Spot Welding (RFSSW): Gain insights into this specialized technique for spot welding, ideally-suited for specific manufacturing challenges.
  • Friction Stir Welding (FSW): Delve into the most widely utilized technology, with detailed sessions on principles, machine operation, and process optimization.

FSW Technology Training: Empowering Your Team with Bond Technologies’ Expertise

As global leaders in Friction Stir Welding (FSW), we’re committed to sharing our wealth of knowledge through our FSW Technology Training programs.

Our curriculum covers a broad spectrum of topics essential for mastering FSW technology:

  • Foundational Principles: Understand the science behind FSW, including history, applications and material processing fundamentals.
  • Machine Operation Mastery: Gain hands-on experience with the operation of FSW machinery, learning to optimize for efficiency and quality.
  • Quality Control Techniques: Learn to identify and maintain the high standards of weld quality that FSW enables, ensuring your projects meet rigorous inspection criteria.
  • Process Optimization: Explore advanced techniques for refining your FSW processes, from tool selection and design to parameter settings.
  • Safety Practices: Prioritize operator and workplace safety with best practices specific to FSW environments.

Training Curriculum Examples

Operator Training

  • Safety Precautions
  • Machine Startup Procedure
  • Directory Structure
  • Loading a Weld Program
  • Operator Station Controls
  • Running a Weld Program
  • Cycle/ Machine Stops
  • Messages, Faults and Recovery
  • What to Look For in a Weld
  • Securing the Welder
  • Changing a Welding Tool
  • Tool Length Setup

Mechanical Training

  • Installation and Verification
  • Safety During Maintenance
  • Lock out/Tag out
  • Machine Design
  • Coolant System
  • Scheduled Maintenance
  • Unscheduled Maintenance
  • Teach Mode vs Auto Mode

Electrical & Machine Controls

  • Safety Management
  • Motion Axes
  • Overall Electrical System Architecture
  • Electrical Panel Layout
  • Controller Hardware Overview
  • Motors and Drives
  • Transformer and Power Delivery
  • HMI layout
  • Software Architecture
  • Controls Diagnostics

Weld Programming

  • Anatomy of a Program
  • Best Practices for Programming
  • Weld Analysis using the Datalogger

Why Partner with Bond Technologies for Training?

  • Unrivaled Expertise: Leverage decades of pioneering work in friction welding and processing technologies.
  • Hands-On Learning Experience: We emphasize practical skills with direct, hands-on learning opportunities across all our technology platforms. Training takes place onsite, at your facility to give your team the most training success.
  • Customizable Programs: Recognizing the diversity of manufacturing needs, our training is customizable to focus on the technologies most relevant to your team’s work.

Transform Your Team into Industry Experts

Choosing Bond Technologies for your friction welding technology training is an investment in your team’s future and your organization’s competitive edge. Reach out to us today to discover more about our comprehensive training offerings. Let Bond Technologies help you build a team of well-rounded experts, ready to meet the challenges of tomorrow’s manufacturing landscape.