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Bond at FABTECH Chicago | Sept. 8–11 | Booth #B17039 with KUKA | RFSSW on a KUKA Robot!

Bond at FABTECH Chicago

Sept. 8–11 | Booth #B17039 with

KUKA RFSSW on a KUKA Robot!

Meet us at

Detroit, MI | October 6-9 | BOOTH 3651

Proud Sponsor of IFWC 2026  May 19–21 | Cambridge, England

The BondStir T128

Temperature Data Collection for Friction Stir Welding

Temperature is a critical parameter in friction-based processing of materials. The BondStir is a family of temperature measurement systems that enable monitoring and, with optional software, closed-loop control of the process. For FSW machines, the radio frequency transmitter mounts to most standard 50-taper spindles, and works with a broad range of tool holders.

The T128 simply takes input from any K-type thermocouple with a standard mini-plug and transmits the data to a remote base station. Data from the base station can be monitored or logged in real-time. When used on a Bond welding system, the T128 temperature data can also be recorder directly into the built-in datalogger.

BondStir T128: Temperature Data Collection for Friction Stir Welding​. Bond has developed the T128 temperature transmitting system. Welding tools fitted with a type K thermocouple can be used to monitor the welding tool temperature, displaying it on the HMI of Bond FSW machines. In addition, temperature data can be logged along with other data from each weld, to be used for subsequent analysis. Welding tool temperature data logging can be a valuable tool for in-process monitoring and quality control.
BondStir T128: Temperature Data Collection for Friction Stir Welding​. Bond has developed the T128 temperature transmitting system. Welding tools fitted with a type K thermocouple can be used to monitor the welding tool temperature, displaying it on the HMI of Bond FSW machines. In addition, temperature data can be logged along with other data from each weld, to be used for subsequent analysis. Welding tool temperature data logging can be a valuable tool for in-process monitoring and quality control.
Temperature is a critical parameter in friction-based processing of materials. The BondStir is a family of temperature measurement systems that enable monitoring and, with optional software, closed-loop control of the process. For FSW machines, the radio frequency transmitter mounts to most standard 50-taper spindles, and works with a broad range of tool holders. The T128 simply takes input from any K-type thermocouple with a standard mini-plug and transmits the data to a remote base station. Data from the base station can be monitored or logged in real-time. When used on a Bond welding system, the T128 temperature data can also be recorder directly into the built-in datalogger.

 

BondStir T128

Transmitting Collar Dimensions

Outside Diameter

205 mm

Inside Diameter

128.5 mm

Height

46 mm

Receiver Dimensions

Height

87.9 mm

Width

70.4 mm

Length

87.6 mm

Specifications

Accuracy

+/- 3°C, up to 1,000°C

Transmission Rate

30 Hz

Receiver Output Signal

0-3 v, 12-bit resolution

Maximum Spindle Speed

3,000 rev/min

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Key Advantages of the BondStir T128

Accurate and Real-Time Temperature Monitoring

The T128 transmits continuous temperature data with an accuracy of ±3°C, up to 1,000°C, ensuring precise monitoring for optimal welding conditions. The data can be logged or viewed in real-time, enabling better process control.

Durable and Versatile Design

Built for industrial use, the T128 features an oil and coolant-resistant transmitter that fits standard 50-taper spindles, making it suitable for various welding environments. It is balanced for operation at speeds up to 3,000 rpm.

Long Battery Life and User-Friendly Operation

Equipped with rechargeable batteries lasting hundreds of hours per change, the T128 also includes an on-off switch to preserve battery life. It supports easy integration with K-type thermocouples for versatile temperature measurement.

Why Choose Bond Technologies for FSW Manufacturing?

Innovative Manufacturing Solutions

Our friction welding technologies are at the cutting edge of automotive manufacturing, offering unparalleled quality and efficiency.

Customization and Flexibility

We understand the unique challenges of the automotive industry and provide tailored solutions for your specific manufacturing needs.

Expertise and Support

Our team offers comprehensive support, from initial consultation and engineering services to training, implementation, and beyond.

Advanced Technology for Sustainable Production

Bond Technologies integrates the latest innovations in Friction Stir Welding to deliver efficient, eco-friendly solutions, reducing material waste and energy consumption for sustainable manufacturing.

Download Bond’s BondStir T128 brochure

Find out if the Bond Friction Stir Welding product line meets your production needs, or if a custom welding system is the right fit.

Bond Technologies offers a full line of friction stir welding (FSW) machines, custom engineering solutions, and a host of other services to help you integrate FSW technology into production.